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18 July 2017
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Food & beverage conduit systems
Anti-microbial cable protection
Food & beverage conduit systems Anti-microbial cable protection Product Catalogue
2 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 3 ABB food and beverage conduit systems Anti-microbial cable protection solutions Given the volume of mechanical process equipment involved in the food and beverage industry combined with the shift towards increased automation through conveyor and feeder systems, there are often thousands of power and data cables that need to be protected. However, cable protection systems like conduits and fittings, can in themselves become a home for bacteria and pose a potential threat in food processing. ABB food and beverage conduit systems, are designed to protect complex processing equipment with sensitive electrical wiring systems, controls and automation. These solutions enable food and beverage processors to increase revenue, plant sustainability, food safety and brand equity. Internal wiring networks The liquid tight nature of the system - up to IP69 - steel core, anti-microbial protection and new single piece Stainless Steel fitting, combine to protect power and data cables from within, allowing machinery to operate efficiently, safely, and hygienically, without compromising production and systems. The solution created with technology partner BioCote, is to integrate anti-microbial protection in to a new generation of liquid tight conduit. Featuring a smooth, FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket, the conduit is complimented by an industry first, single piece liquid tight 316 Stainless Steel fitting. The new system poses a viable alternative to other types of conduit systems and is perfectly suited for the protection of processing equipment and surrounding process area. Corrosion resistant material Food and beverage facility cleaning and sanitation crews often use high-pressure wash down cleaning equipment with high-temperature chemical solutions, with these processes in mind, ABB developed their food and beverage system using chemically resistant materials in their construction. Control panels Food and beverage processing plants require a high sustainability level from their electrical systems, because shutdowns can cost from minutes’ to days’ worth of production if a batch must be scrapped.
2 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 3 ABB food and beverage conduit systems Anti-microbial cable protection solutions Given the volume of mechanical process equipment involved in the food and beverage industry combined with the shift towards increased automation through conveyor and feeder systems, there are often thousands of power and data cables that need to be protected. However, cable protection systems like conduits and fittings, can in themselves become a home for bacteria and pose a potential threat in food processing. ABB food and beverage conduit systems, are designed to protect complex processing equipment with sensitive electrical wiring systems, controls and automation. These solutions enable food and beverage processors to increase revenue, plant sustainability, food safety and brand equity. Internal wiring networks The liquid tight nature of the system - up to IP69 - steel core, anti-microbial protection and new single piece Stainless Steel fitting, combine to protect power and data cables from within, allowing machinery to operate efficiently, safely, and hygienically, without compromising production and systems. The solution created with technology partner BioCote, is to integrate anti-microbial protection in to a new generation of liquid tight conduit. Featuring a smooth, FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket, the conduit is complimented by an industry first, single piece liquid tight 316 Stainless Steel fitting. The new system poses a viable alternative to other types of conduit systems and is perfectly suited for the protection of processing equipment and surrounding process area. Corrosion resistant material Food and beverage facility cleaning and sanitation crews often use high-pressure wash down cleaning equipment with high-temperature chemical solutions, with these processes in mind, ABB developed their food and beverage system using chemically resistant materials in their construction. Control panels Food and beverage processing plants require a high sustainability level from their electrical systems, because shutdowns can cost from minutes’ to days’ worth of production if a batch must be scrapped.
4 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 5 Health and safety regulations within the food manufacturing industry are notoriously strict and end-users fight a constant battle to ensure that process equipment is operating efficiently, safely, and hygienically, without compromising valuable power and data connections. Given the volume of mechanical process equipment involved in the food and beverage industry combined with the shift towards increased automation such as conveyor and feeder systems, there are often thousands of power and data cables that need to be protected. However, cable protection systems like conduits and fittings, can in themselves become a home for bacteria and pose a direct threat to food manufacturing. Stringent health and safety, along with strict infection control measures are required to ensure that bugs, such as listeria, e-coli and salmonella, are killed before they can enter the food production process. As we have seen in recent years, it can take just a single bacterial infection to eradicate decades of consumer trust, crippling a company’s finances in the process and miring it in costly litigation battles. When clean just isn’t clean enough Cable protection in the food and beverage industry The threat of bacterial infection is constant within the food & beverage industry, with mechanical equipment posing a potential area of risk. ABB for Adaptaflex outlines the issue and provides insight into preventing contamination issues. Making the case for anti-microbial cable protection in the food and beverage industry. Many different types of conduit systems are used in the food and beverage industry, and these systems are not without their own challenges. It is well known and proven that bacteria can adapt and survive on the various surfaces, meaning a structured and thorough cleaning regime is a must for clean equipment and food safety. Typically, stainless steel equipment is cleaned up to five times a day in order in order to minimize potential infection. The chosen method, typically called wash-down, are high powered jets with or steam or hot water with chemical agents, typically anywhere from 50ºC up to circa 130ºC. ‘It can take just a single bacterial infection to eradicate decades of consumer trust.’ The repeated cleaning process can impact the integrity of cables and wiring leading to the need to replace to ensure an effective system. As such, manufacturers periodically carry out maintainance alongside the installation of cable protection conduit systems, to help mitigate the effects of repeated washdown, abrasion, impact and dust and liquid ingress. Regular cleaning of equipment, including cable protection conduit systems is required, since it only temporarily reduces the threat of infection. However this increases the likelihood of liquid ingress and material corrosion. With a wash-down, the killing of bacteria is instant, but stops once stimulus (high pressure wash and chemicals) is removed and the equipment dries. This causes an obvious tension between the need for a dry environment to prevent water ingress, whilst, in turn, doing what’s needed to hamper bacterial growth. The solution created with technology partner BioCote, is to integrate anti-microbial protection in to a new generation of liquid tight conduit. Featuring a smooth, FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket, the conduit is complimented by, an industry first, single piece liquid tight 316 Stainless Steel fitting. The new system poses a viable alternative to other types of conduit systems and is perfectly suited for the protection of processing equipment and surrounding process area. ‘The science behind anti-microbial protection is fascinating.’ The anti-microbial additive contains inert ionic silver, meaning it doesn’t react or change the appearance of the final product, additionally the additive won’t diminish in extreme temperatures, such as steam or deep freeze. Crucially, the anti-microbial protection will not wear off or wash away, as it is more than just a surface coating, in that it is incorporated to form an integral aspect of the product during manufacture. Most importantly, the bacteria cannot survive contact with the silver ions in the anti-microbial protection, because it in effect turns off the bacteria’s basic properties. The science behind anti-microbial protection is fascinating. The silver ions on the surface of a material treated with anti-microbial additives bind with microbes they come into contact with and irreparably damage them, disrupting their normal cell function, stopping them from reproducing and finally resulting in the death of the cell. Tests completed by BioCote, see the level of bacteria reduced by up to 80% in the first 15 minutes and by 99% in just two hours. Based on the work and materials BioCote provided to ABB, in addition to in-house testing, it’s been proven that the effectiveness of the anti-microbial treatment does not degrade over time, throughout storage, or during repeated wash-downs. Given the size of the food and beverage market, the ABB’s range of food and beverage conduit solutions can offer end-users a quantifiable return on investment and help eliminate the risk of bacterial contamination, which could cost the industry both time and money. ‘... see the level of bacteria reduced by up to 80% in the first 15 minutes and by 99% in just two hours’
4 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 5 Health and safety regulations within the food manufacturing industry are notoriously strict and end-users fight a constant battle to ensure that process equipment is operating efficiently, safely, and hygienically, without compromising valuable power and data connections. Given the volume of mechanical process equipment involved in the food and beverage industry combined with the shift towards increased automation such as conveyor and feeder systems, there are often thousands of power and data cables that need to be protected. However, cable protection systems like conduits and fittings, can in themselves become a home for bacteria and pose a direct threat to food manufacturing. Stringent health and safety, along with strict infection control measures are required to ensure that bugs, such as listeria, e-coli and salmonella, are killed before they can enter the food production process. As we have seen in recent years, it can take just a single bacterial infection to eradicate decades of consumer trust, crippling a company’s finances in the process and miring it in costly litigation battles. When clean just isn’t clean enough Cable protection in the food and beverage industry The threat of bacterial infection is constant within the food & beverage industry, with mechanical equipment posing a potential area of risk. ABB for Adaptaflex outlines the issue and provides insight into preventing contamination issues. Making the case for anti-microbial cable protection in the food and beverage industry. Many different types of conduit systems are used in the food and beverage industry, and these systems are not without their own challenges. It is well known and proven that bacteria can adapt and survive on the various surfaces, meaning a structured and thorough cleaning regime is a must for clean equipment and food safety. Typically, stainless steel equipment is cleaned up to five times a day in order in order to minimize potential infection. The chosen method, typically called wash-down, are high powered jets with or steam or hot water with chemical agents, typically anywhere from 50ºC up to circa 130ºC. ‘It can take just a single bacterial infection to eradicate decades of consumer trust.’ The repeated cleaning process can impact the integrity of cables and wiring leading to the need to replace to ensure an effective system. As such, manufacturers periodically carry out maintainance alongside the installation of cable protection conduit systems, to help mitigate the effects of repeated washdown, abrasion, impact and dust and liquid ingress. Regular cleaning of equipment, including cable protection conduit systems is required, since it only temporarily reduces the threat of infection. However this increases the likelihood of liquid ingress and material corrosion. With a wash-down, the killing of bacteria is instant, but stops once stimulus (high pressure wash and chemicals) is removed and the equipment dries. This causes an obvious tension between the need for a dry environment to prevent water ingress, whilst, in turn, doing what’s needed to hamper bacterial growth. The solution created with technology partner BioCote, is to integrate anti-microbial protection in to a new generation of liquid tight conduit. Featuring a smooth, FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket, the conduit is complimented by, an industry first, single piece liquid tight 316 Stainless Steel fitting. The new system poses a viable alternative to other types of conduit systems and is perfectly suited for the protection of processing equipment and surrounding process area. ‘The science behind anti-microbial protection is fascinating.’ The anti-microbial additive contains inert ionic silver, meaning it doesn’t react or change the appearance of the final product, additionally the additive won’t diminish in extreme temperatures, such as steam or deep freeze. Crucially, the anti-microbial protection will not wear off or wash away, as it is more than just a surface coating, in that it is incorporated to form an integral aspect of the product during manufacture. Most importantly, the bacteria cannot survive contact with the silver ions in the anti-microbial protection, because it in effect turns off the bacteria’s basic properties. The science behind anti-microbial protection is fascinating. The silver ions on the surface of a material treated with anti-microbial additives bind with microbes they come into contact with and irreparably damage them, disrupting their normal cell function, stopping them from reproducing and finally resulting in the death of the cell. Tests completed by BioCote, see the level of bacteria reduced by up to 80% in the first 15 minutes and by 99% in just two hours. Based on the work and materials BioCote provided to ABB, in addition to in-house testing, it’s been proven that the effectiveness of the anti-microbial treatment does not degrade over time, throughout storage, or during repeated wash-downs. Given the size of the food and beverage market, the ABB’s range of food and beverage conduit solutions can offer end-users a quantifiable return on investment and help eliminate the risk of bacterial contamination, which could cost the industry both time and money. ‘... see the level of bacteria reduced by up to 80% in the first 15 minutes and by 99% in just two hours’
6 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 7 Type SAMHL Conformity Low voltage directive NSF14159-1-2014 NSF169-2009 BSI Kitemark KM35161 Single piece, liquid tight, high temperature Stainless Steel fitting s uitable for indoor splash zone areas or food processing equipment Conformity Low voltage directive UL514b NSF14159-1-2014 NSF169-2009 BSI Kitemark KM35161 Degree of Mechanical Protection Very high corrosion resistance Very high chemical resistance Very high fatigue life NPT Part no: To fit conduit size Nominal Dimensions US (NPT) Metric (mm) B C D E F G Weight (g) SPL20/050/SAM 1/2” 20 16.0 43.2 32.0 35.0 18.0 14.5 11.34 SPL25/075/SAM 3/4” 25 16.0 46.3 38.0 41.0 23.0 18.3 16.78 SPL32/100/SAM 1” 32 21.0 57.9 45.0 49.0 30.0 24.1 29.94 SPL40/125/SAM 1 1/4” 40 21.0 60.4 57.0 61.5 38.0 32.7 39.92 SPL50/150/SAM 1 1/2” 50 21.0 64.7 64.0 69.0 48.0 37.7 45.36 SPL63/200/SAM 2” 63 21.0 74.1 80.0 87.0 61.0 49.0 52.16 C B A D E F øG Features • Unique single piece design • 316 Stainless Steel • Face seal materials adhere to FDA (Food and Drug Administration) and European Food Contact regulations • IP67, IP68 & IP69 protection • Approvals CE, BS EN 61386-1,-23, NSF14159-1-2014, NSF169-2009, UL514b • Multiple thread type Metric/NPT Temperature Range Static Applications: -50ºC to +130ºC Moving Applications: -5ºC to +150ºC Raising standards of cleanliness in food and beverage Type SAM - Single piece, Stainless Steel liquid tight fitting Raising standards of cleanliness in food and beverage Type SAMHL and SSAMHL - Anti-microbial liquid tight conduit Anti-microbial liquid tight high temperature covered steel flexible conduit. Suitable for indoor splash zone areas or food processing equipment Temperature Range Static Applications: -50ºC to +130ºC Moving Applications: -5ºC to +150ºC IP Rating Appropriate Fitting For use with: Type SAM fitting IP40 Yes IP65 Yes IP68 Yes (10 bar 30mins) IP69 Yes Material Galvanised steel core with string packing (string packed up to 32mm) Stainless steel core with string packing (up to 32mm), larger sizes double interlocked FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket Anti-microbial additive incorporated into Hytrel ® jacket METRIC Part no: NPT Part no: Conduit Size Dimensions Coil lengths(m) Coil lengths(m) (SSAMHL) Coil lengths(ft) (SSAMHL) Metric (mm) US (NPT) OutsideDiameter (A) InsideDiameter (B) Bend Radius (C) SAMHL16 SSAMHL16 16 3/8” 17.8mm 12.5mm 50mm 10 / 25 / 50 10 / 25 100 SAMHL20 SSAMHL20 20 1/2” 21.1mm 15.9mm 80mm 10 / 25 / 50 10 / 25 100 SAMHL25 SSAMHL25 25 3/4” 26.4mm 21.0mm 110mm 10 / 25 / 50 10 / 25 100 SAMHL32 SSAMHL32 32 1” 33.1mm 26.7mm 144mm 10 / 25 / 50 10 / 25 100 SAMHL40 SSAMHL40 40 1 1/4” 41.8mm 35.4mm 180mm 10 / 25 10 50 SAMHL50 SSAMHL50 50 1 1/2” 47.5mm 40.4mm 240mm 10 / 25 10 50 SAMHL63 SSAMHL63 63 2” 59.7mm 51.6mm 345mm 10 / 25 10 50 Features • Type SAMHL - Galvanized steel core string packed with Anti-microbial protection incorporated into a FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket Type SSAMHL - Stainless steel string with Anti-microbial protection incorporated into a FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket • IP40 - IP69 rated • Temperature range up to -50ºC to +130ºC • Approvals: CE, BS EN 61386-1,-23, NSF 14159-1-2014 & NSF 169-2009. Approvals Fire Performance Test Standard Performance Rating IEC61386-1 Self Extinguishing Degree of Mechanical Protection High corrosion resistance High fatigue life High chemical resistance High flexibility Type SSAMHL Conformity Low voltage directive NSF14159-1-2014 NSF169-2009 BSI Kitemark KM35161 METRIC Part no: To fit conduit size Nominal Dimensions Metric (mm) US (NPT) B C D E F G Weight (g) SPL16/M16/SAM 16 3/8” 7.0 32.8 30.0 31.9 14.0 10.5 9.98 SPL20/M20/SAM 20 1/2” 10.0 35.6 32.0 35.0 18.0 14.5 11.34 SPL25/M25/SAM 25 3/4” 14.0 43.0 38.0 41.0 23.0 18.3 16.78 SPL32/M32/SAM 32 1” 15.0 51.5 45.0 49.0 30.0 24.1 29.94 SPL40/M40/SAM 40 1 1/4” 16.0 53.3 57.0 61.5 38.0 32.7 39.92 SPL50/M50/SAM 50 1 1/2” 18.0 60.2 64.0 69.0 48.0 37.7 45.36 SPL63/M63/SAM 63 2” 20.0 71.4 80.0 87.0 61.0 49.0 52.16 Material Face seal materials adhere to FDA (Food and Drug Administration) and European Food Contact regulations 316 Stainless steel IP Rating Appropriate Fitting For use with: Type SAMHL & SSAMHL conduit IP40 Yes IP65 Yes IP68 Yes (10 bar 30mins) IP69 Yes NOTE: Parts are maintenance free, face seal can be replaced if damaged. Parts are fully cleanable and will maintain full ingress protection under normal wet cleaning conditions. Approvals Part number example SAMHL20/50M.Part number example SSAMHL20/100ft.For conduit supports use part number example SSPC20. NOTE: Conduit is fully cleanable and will maintain full ingress protection under normal wet cleaning conditions with associated fittings.
6 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 7 Type SAMHL Conformity Low voltage directive NSF14159-1-2014 NSF169-2009 BSI Kitemark KM35161 Single piece, liquid tight, high temperature Stainless Steel fitting s uitable for indoor splash zone areas or food processing equipment Conformity Low voltage directive UL514b NSF14159-1-2014 NSF169-2009 BSI Kitemark KM35161 Degree of Mechanical Protection Very high corrosion resistance Very high chemical resistance Very high fatigue life NPT Part no: To fit conduit size Nominal Dimensions US (NPT) Metric (mm) B C D E F G Weight (g) SPL20/050/SAM 1/2” 20 16.0 43.2 32.0 35.0 18.0 14.5 11.34 SPL25/075/SAM 3/4” 25 16.0 46.3 38.0 41.0 23.0 18.3 16.78 SPL32/100/SAM 1” 32 21.0 57.9 45.0 49.0 30.0 24.1 29.94 SPL40/125/SAM 1 1/4” 40 21.0 60.4 57.0 61.5 38.0 32.7 39.92 SPL50/150/SAM 1 1/2” 50 21.0 64.7 64.0 69.0 48.0 37.7 45.36 SPL63/200/SAM 2” 63 21.0 74.1 80.0 87.0 61.0 49.0 52.16 C B A D E F øG Features • Unique single piece design • 316 Stainless Steel • Face seal materials adhere to FDA (Food and Drug Administration) and European Food Contact regulations • IP67, IP68 & IP69 protection • Approvals CE, BS EN 61386-1,-23, NSF14159-1-2014, NSF169-2009, UL514b • Multiple thread type Metric/NPT Temperature Range Static Applications: -50ºC to +130ºC Moving Applications: -5ºC to +150ºC Raising standards of cleanliness in food and beverage Type SAM - Single piece, Stainless Steel liquid tight fitting Raising standards of cleanliness in food and beverage Type SAMHL and SSAMHL - Anti-microbial liquid tight conduit Anti-microbial liquid tight high temperature covered steel flexible conduit. Suitable for indoor splash zone areas or food processing equipment Temperature Range Static Applications: -50ºC to +130ºC Moving Applications: -5ºC to +150ºC IP Rating Appropriate Fitting For use with: Type SAM fitting IP40 Yes IP65 Yes IP68 Yes (10 bar 30mins) IP69 Yes Material Galvanised steel core with string packing (string packed up to 32mm) Stainless steel core with string packing (up to 32mm), larger sizes double interlocked FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket Anti-microbial additive incorporated into Hytrel ® jacket METRIC Part no: NPT Part no: Conduit Size Dimensions Coil lengths(m) Coil lengths(m) (SSAMHL) Coil lengths(ft) (SSAMHL) Metric (mm) US (NPT) OutsideDiameter (A) InsideDiameter (B) Bend Radius (C) SAMHL16 SSAMHL16 16 3/8” 17.8mm 12.5mm 50mm 10 / 25 / 50 10 / 25 100 SAMHL20 SSAMHL20 20 1/2” 21.1mm 15.9mm 80mm 10 / 25 / 50 10 / 25 100 SAMHL25 SSAMHL25 25 3/4” 26.4mm 21.0mm 110mm 10 / 25 / 50 10 / 25 100 SAMHL32 SSAMHL32 32 1” 33.1mm 26.7mm 144mm 10 / 25 / 50 10 / 25 100 SAMHL40 SSAMHL40 40 1 1/4” 41.8mm 35.4mm 180mm 10 / 25 10 50 SAMHL50 SSAMHL50 50 1 1/2” 47.5mm 40.4mm 240mm 10 / 25 10 50 SAMHL63 SSAMHL63 63 2” 59.7mm 51.6mm 345mm 10 / 25 10 50 Features • Type SAMHL - Galvanized steel core string packed with Anti-microbial protection incorporated into a FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket Type SSAMHL - Stainless steel string with Anti-microbial protection incorporated into a FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket • IP40 - IP69 rated • Temperature range up to -50ºC to +130ºC • Approvals: CE, BS EN 61386-1,-23, NSF 14159-1-2014 & NSF 169-2009. Approvals Fire Performance Test Standard Performance Rating IEC61386-1 Self Extinguishing Degree of Mechanical Protection High corrosion resistance High fatigue life High chemical resistance High flexibility Type SSAMHL Conformity Low voltage directive NSF14159-1-2014 NSF169-2009 BSI Kitemark KM35161 METRIC Part no: To fit conduit size Nominal Dimensions Metric (mm) US (NPT) B C D E F G Weight (g) SPL16/M16/SAM 16 3/8” 7.0 32.8 30.0 31.9 14.0 10.5 9.98 SPL20/M20/SAM 20 1/2” 10.0 35.6 32.0 35.0 18.0 14.5 11.34 SPL25/M25/SAM 25 3/4” 14.0 43.0 38.0 41.0 23.0 18.3 16.78 SPL32/M32/SAM 32 1” 15.0 51.5 45.0 49.0 30.0 24.1 29.94 SPL40/M40/SAM 40 1 1/4” 16.0 53.3 57.0 61.5 38.0 32.7 39.92 SPL50/M50/SAM 50 1 1/2” 18.0 60.2 64.0 69.0 48.0 37.7 45.36 SPL63/M63/SAM 63 2” 20.0 71.4 80.0 87.0 61.0 49.0 52.16 Material Face seal materials adhere to FDA (Food and Drug Administration) and European Food Contact regulations 316 Stainless steel IP Rating Appropriate Fitting For use with: Type SAMHL & SSAMHL conduit IP40 Yes IP65 Yes IP68 Yes (10 bar 30mins) IP69 Yes NOTE: Parts are maintenance free, face seal can be replaced if damaged. Parts are fully cleanable and will maintain full ingress protection under normal wet cleaning conditions. Approvals Part number example SAMHL20/50M.Part number example SSAMHL20/100ft.For conduit supports use part number example SSPC20. NOTE: Conduit is fully cleanable and will maintain full ingress protection under normal wet cleaning conditions with associated fittings.
8 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 9 Degree of Mechanical Protection Very high corrosion resistance Very high chemical resistance Very high flexibility Very high fatigue life 316 Stainless steel clip, for use with SAMHL/SSAMHL conduit. Suitable for indoor splash zone areas or food processing equipment Temperature Range Static Applications:-50ºC to +130ºC Moving Applications:-5ºC to +150ºC Part no: Conduit Size Dimensions (mm) Metric (mm) US (NPT) A B C D E F SSPC16 16 3/8” 19.0 9.0 0.7 16 6.0 12.7 SSPC20 20 1/2” 19.0 9.0 0.7 20 6.0 12.7 SSPC25 25 3/4” 19.0 9.0 0.7 25 6.0 12.7 SSPC32 32 1” 19.0 9.0 0.7 32 6.0 12.7 SSPC40 40 1 1/4” 19.0 9.0 0.9 40 6.0 12.7 SSPC50 50 1 1/2” 19.0 9.0 0.9 50 6.0 12.7 SSPC63 63 2” 19.0 9.0 0.9 63 6.0 12.7 Degree of Mechanical Protection Very high corrosion resistance Very high chemical resistance Very high fatigue life 316 Stainless steel, suitable for indoor splash zone areas or food processing equipment Temperature Range Static Applications: -50ºC to +130ºC Moving Applications: -5ºC to +150ºC Part no: Conduit Size Metric LNSS16 M16 LNSS20 M20 LNSS25 M25 LNSS32 M32 LNSS40 M40 LNSS50 M50 LNSS63 M63 Part no: Conduit Size US (NPT) LNSS038 3/8” LNSS050 1/2” LNSS075 3/4” LNSS100 1” LNSS125 1 1/4” LNSS150 1 1/2” LNSS200 2” Raising standards of cleanliness in food and beverage P-Clip & Locknut Stainless steel conduit P-Clip & Locknut F
8 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 9 Degree of Mechanical Protection Very high corrosion resistance Very high chemical resistance Very high flexibility Very high fatigue life 316 Stainless steel clip, for use with SAMHL/SSAMHL conduit. Suitable for indoor splash zone areas or food processing equipment Temperature Range Static Applications:-50ºC to +130ºC Moving Applications:-5ºC to +150ºC Part no: Conduit Size Dimensions (mm) Metric (mm) US (NPT) A B C D E F SSPC16 16 3/8” 19.0 9.0 0.7 16 6.0 12.7 SSPC20 20 1/2” 19.0 9.0 0.7 20 6.0 12.7 SSPC25 25 3/4” 19.0 9.0 0.7 25 6.0 12.7 SSPC32 32 1” 19.0 9.0 0.7 32 6.0 12.7 SSPC40 40 1 1/4” 19.0 9.0 0.9 40 6.0 12.7 SSPC50 50 1 1/2” 19.0 9.0 0.9 50 6.0 12.7 SSPC63 63 2” 19.0 9.0 0.9 63 6.0 12.7 Degree of Mechanical Protection Very high corrosion resistance Very high chemical resistance Very high fatigue life 316 Stainless steel, suitable for indoor splash zone areas or food processing equipment Temperature Range Static Applications: -50ºC to +130ºC Moving Applications: -5ºC to +150ºC Part no: Conduit Size Metric LNSS16 M16 LNSS20 M20 LNSS25 M25 LNSS32 M32 LNSS40 M40 LNSS50 M50 LNSS63 M63 Part no: Conduit Size US (NPT) LNSS038 3/8” LNSS050 1/2” LNSS075 3/4” LNSS100 1” LNSS125 1 1/4” LNSS150 1 1/2” LNSS200 2” Raising standards of cleanliness in food and beverage P-Clip & Locknut Stainless steel conduit P-Clip & Locknut F
10 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 11 features a smooth FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket, with integral anti-microbial protection incorporating an ionic silver additive. An industry first, single piece liquid tight 316 Stainless Steel fitting completes the system. Based on a silver glass powder matrix, the anti-microbial additive provides a slow release of silver ions to the surface of the product protecting against bacterial contamination and the growth of mold, whilst providing highly chemical resistant properties. The liquid tight nature of the system - up to IP69 – and anti-microbial protection, combine to protect power and data cables within, from extreme temperatures and the subsequent wear from regular daily wash downs. Crucially, the integral anti-microbial protection, which neither wears off or washes away, attacks both gram negative and gram positive bacteria, such as MRSA and E.coli, with testing showing reductions in bacteria within 15 minutes compared to an untreated surface. “The biocidal coating attacks bacteria that comes into contact with it, eliminating upto 99% of bacteria in a couple of hours...” Guy Charteris, Partner Development Manager at BioCote Ltd comments: “Given the volume of mechanical process equipment involved in the food and beverage industry, such as pumps and motors, combined with the shift towards increased automation, there are often thousands of power and data cables that need to be protected. The ever present and biggest threat to a food and beverage manufacturer is bacteria. Health and safety and infection controls, mean daily equipment wash downs often using chemicals and at high temperatures, are common place. ‘...the integral anti-microbial protection, which neither wears off or washes away, attacks both gram negative and gram positive bacteria, such as MRSA and E.coli.’ “As we have seen in recent years, it can take just a single bacterial infection to eradicate decades of consumer trust, crippling a company’s finances in the process. Though anti-microbial technology should not be viewed as a replacement to cleaning, the addition of anti-microbial additives, enhances the system integrity proven by our repeated testing and observations showing bacterial reductions of up to 80% in just 15 mins on the treated conduit systems compared to untreated systems, rising to a 99% bacteria reduction in two hours.” Meirion Buck, Senior Design & Technical Manager at ABB for Adaptaflex comments: “As liquid tight conduit systems are used across all food and beverage manufacturing sites, we have developed the new system with BioCote, to help give manufacturers piece of mind when it comes to infection protection. The biocidal coating attacks bacteria that comes into contact with it, eliminating up to 99% of bacteria in just a couple of hours, reducing the potential risk of contamination, ultimately reducing the amount of downtime and material cost spent on maintaining cable protection systems. Given the size of the global food and beverage market, the new range can offer end users a quantifiable return on investment and help eliminate the risk of bacterial contamination.” Raising standards of cleanliness in food & beverage An innovative partnership with BioCote In 2008 the global food and beverage sector was valued at $5.7trillion, rising to nearly $7trillion in 2014, making it the world’s largest industrial sector. However, poor cable protection choices by manufacturers contributes to the collective cost of millions linked to bacterial contamination and the knock-on effects of downtime. Faced with stringent health and safety standards within challenging environments – from sub-zero to elevated temperatures – processors in the food and beverage industry fight a constant battle to ensure equipment operates efficiently, safely, and hygienically, without compromising valuable power and data connections. However, cable protection systems like conduits and fittings, can in themselves become a home for bacteria and pose a direct threat to food manufacturing. It is well known and proven that bacteria can adapt and survive on the various surfaces, meaning a structured and thorough cleaning regime is a must for clean equipment and food safety. Regular cleaning is required, since it only temporarily reduces the threat of infection. However this increases the likelihood of liquid ingress and material corrosion. With a wash-down, the killing of bacteria is instant, but stops once stimulus (high pressure wash and chemicals) is removed and the equipment dries. This causes an obvious tension between the need for a dry environment to prevent water ingress, whilst, in turn, doing what’s needed to hamper bacterial growth. To tackle this problem ABB has formed a commercial partnership with anti-microbial protection experts, BioCote, to introduce a cable protection solution that can withstand the challenging environment of the food and beverage industry, and is proven to eradicate up to 99.9% of contaminating bacteria. The new liquid tight conduit from ABB for Adaptaflex, Discussing ABB’s partnership with global anti-microbial solution provider BioCote.
10 ABB | Anti-microbial cable protection solutions ABB | Anti-microbial cable protection solutions 11 features a smooth FDA, EC and FSA compliant DuPont Hytrel® thermoplastic jacket, with integral anti-microbial protection incorporating an ionic silver additive. An industry first, single piece liquid tight 316 Stainless Steel fitting completes the system. Based on a silver glass powder matrix, the anti-microbial additive provides a slow release of silver ions to the surface of the product protecting against bacterial contamination and the growth of mold, whilst providing highly chemical resistant properties. The liquid tight nature of the system - up to IP69 – and anti-microbial protection, combine to protect power and data cables within, from extreme temperatures and the subsequent wear from regular daily wash downs. Crucially, the integral anti-microbial protection, which neither wears off or washes away, attacks both gram negative and gram positive bacteria, such as MRSA and E.coli, with testing showing reductions in bacteria within 15 minutes compared to an untreated surface. “The biocidal coating attacks bacteria that comes into contact with it, eliminating upto 99% of bacteria in a couple of hours...” Guy Charteris, Partner Development Manager at BioCote Ltd comments: “Given the volume of mechanical process equipment involved in the food and beverage industry, such as pumps and motors, combined with the shift towards increased automation, there are often thousands of power and data cables that need to be protected. The ever present and biggest threat to a food and beverage manufacturer is bacteria. Health and safety and infection controls, mean daily equipment wash downs often using chemicals and at high temperatures, are common place. ‘...the integral anti-microbial protection, which neither wears off or washes away, attacks both gram negative and gram positive bacteria, such as MRSA and E.coli.’ “As we have seen in recent years, it can take just a single bacterial infection to eradicate decades of consumer trust, crippling a company’s finances in the process. Though anti-microbial technology should not be viewed as a replacement to cleaning, the addition of anti-microbial additives, enhances the system integrity proven by our repeated testing and observations showing bacterial reductions of up to 80% in just 15 mins on the treated conduit systems compared to untreated systems, rising to a 99% bacteria reduction in two hours.” Meirion Buck, Senior Design & Technical Manager at ABB for Adaptaflex comments: “As liquid tight conduit systems are used across all food and beverage manufacturing sites, we have developed the new system with BioCote, to help give manufacturers piece of mind when it comes to infection protection. The biocidal coating attacks bacteria that comes into contact with it, eliminating up to 99% of bacteria in just a couple of hours, reducing the potential risk of contamination, ultimately reducing the amount of downtime and material cost spent on maintaining cable protection systems. Given the size of the global food and beverage market, the new range can offer end users a quantifiable return on investment and help eliminate the risk of bacterial contamination.” Raising standards of cleanliness in food & beverage An innovative partnership with BioCote In 2008 the global food and beverage sector was valued at $5.7trillion, rising to nearly $7trillion in 2014, making it the world’s largest industrial sector. However, poor cable protection choices by manufacturers contributes to the collective cost of millions linked to bacterial contamination and the knock-on effects of downtime. Faced with stringent health and safety standards within challenging environments – from sub-zero to elevated temperatures – processors in the food and beverage industry fight a constant battle to ensure equipment operates efficiently, safely, and hygienically, without compromising valuable power and data connections. However, cable protection systems like conduits and fittings, can in themselves become a home for bacteria and pose a direct threat to food manufacturing. It is well known and proven that bacteria can adapt and survive on the various surfaces, meaning a structured and thorough cleaning regime is a must for clean equipment and food safety. Regular cleaning is required, since it only temporarily reduces the threat of infection. However this increases the likelihood of liquid ingress and material corrosion. With a wash-down, the killing of bacteria is instant, but stops once stimulus (high pressure wash and chemicals) is removed and the equipment dries. This causes an obvious tension between the need for a dry environment to prevent water ingress, whilst, in turn, doing what’s needed to hamper bacterial growth. To tackle this problem ABB has formed a commercial partnership with anti-microbial protection experts, BioCote, to introduce a cable protection solution that can withstand the challenging environment of the food and beverage industry, and is proven to eradicate up to 99.9% of contaminating bacteria. The new liquid tight conduit from ABB for Adaptaflex, Discussing ABB’s partnership with global anti-microbial solution provider BioCote.
Contact us © Copyright ABB. issue 4/17. GID Code 7TCA000960R0928. LIT -213GB Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosureto third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. Copyright © 2017 ABBAll rights reserved ABBTower Court,Courtaulds Way, Coventry, CV6 5NXUK Sales Support tel: +44 (0) 2476 368500Customer services: [email protected] Support e-mail: [email protected] www.adaptaflex.com